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Industrial Boilers & Thermal Systems

Complete thermal solutions for industrial processes - Steam boilers, thermic fluid heaters, hot air generators

Capacity Range: 50 kg/hr to 50,000 kg/hr
High Efficiency >90% IBR Certified Fully Automatic PAN India Service
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Industrial Boiler System

Boiler Systems Portfolio

Complete range of thermal systems for every industrial need

Steam Boilers

High-pressure steam for process heating, sterilization, and power generation

50 - 50,000 kg/hr

Thermic Fluid Heaters

High temperature heating up to 350°C without pressure for safe operation

50,000 - 50,00,000 kcal/hr

Hot Air Generators

Direct fired hot air for drying, baking, curing and space heating applications

1 - 100 lakh kcal/hr

Waste Heat Recovery

Recover heat from flue gases, process exhaust to improve system efficiency

Custom Designed

Steam Boilers

Fire-tube and water-tube boilers for various industrial applications

Fire Tube Steam Boiler

IBR Approved
Efficiency: 85-90% Pressure: Up to 25 kg/cm² Fuel: Oil/Gas/Coal/Biomass

Applications: Textile, food processing, chemical, paper, rubber industries

Technical Specifications:

  • 3 Pass design for maximum efficiency
  • Fully automatic microprocessor control
  • Smoke tube design with extended surface
  • Optional economizer for waste heat recovery
100 kg/hr 500 kg/hr 2000 kg/hr Custom

Water Tube Boiler

High Pressure
Efficiency: 88-92% Pressure: Up to 100 kg/cm² Fuel: All fuels

Applications: Power plants, large process industries, cogeneration

Technical Specifications:

  • D-type, A-type, O-type configurations
  • Membrane wall construction
  • Superheater options available
  • Drum level controls with redundancy
10 TPH 25 TPH 50 TPH 100 TPH+

Electric Steam Boiler

Zero Emission
Efficiency: 98-99% Pressure: Up to 10 kg/cm² Power: Electric

Applications: Hospitals, laboratories, clean rooms, pollution sensitive areas

Technical Specifications:

  • Immersion heating elements
  • No chimney/flue required
  • Silent operation
  • Compact footprint
10 kW 50 kW 200 kW Custom

Biomass Fired Boiler

Eco-friendly
Efficiency: 80-85% Pressure: Up to 32 kg/cm² Fuel: Biomass/Agro waste

Applications: Rice mills, sugar mills, wood processing, rural industries

Technical Specifications:

  • Traveling grate/stoker fired
  • Ash handling system
  • ESP for emission control
  • Fuel flexibility
500 kg/hr 2 TPH 10 TPH 25 TPH

Thermic Fluid Heaters

High temperature heating systems for process applications up to 350°C

Oil/Gas Fired TFM

Pressurized
Temperature: Up to 350°C Efficiency: 85-88% Fuel: Oil/Gas/Dual fuel

Applications: Chemical plants, textile processing, rubber, foundry

Technical Specifications:

  • 3 pass coil design
  • Pressurized system for high temperature
  • Expansion tank with nitrogen blanketing
  • Redundant circulation pumps
1 lakh kcal/hr 5 lakh kcal/hr 25 lakh kcal/hr Custom

Biomass Fired TFM

Economical
Temperature: Up to 300°C Efficiency: 78-82% Fuel: Biomass/Agro waste

Applications: Rural industries, wood processing, food processing

Technical Specifications:

  • Traveling grate combustion
  • Ash removal system
  • Water cooled furnace
  • Multi-cyclone dust collector
2 lakh kcal/hr 10 lakh kcal/hr 50 lakh kcal/hr

Electric TFM

Precise Control
Temperature: Up to 350°C Efficiency: 98% Power: Electric

Applications: Laboratories, pilot plants, clean process heating

Technical Specifications:

  • Immersion heaters
  • PID temperature control
  • Over-temperature protection
  • Compact design
10 kW 50 kW 200 kW Custom

Hot Oil Heater Package

Complete System
Temperature: Up to 350°C Components: Complete package Fluid: Therminol/Dowtherm

Applications: Complete thermal system for process heating

System Includes:

  • Heater with burner
  • Expansion tank
  • Circulation pumps (2 nos.)
  • Control panel & instrumentation
  • Piping & valves
Custom Built

Hot Air Generators

Direct fired air heating systems for drying and space heating applications

Direct Fired Air Heater

Direct Contact
Temperature: Up to 800°C Air Flow: 1000-1,00,000 m³/hr Fuel: Oil/Gas/Dual fuel

Applications: Spray drying, food drying, paint curing, space heating

Technical Specifications:

  • Combustion chamber lined with ceramic
  • Air dilution system for temperature control
  • Flame monitoring system
  • Low NOx burner options
1 lakh kcal/hr 5 lakh kcal/hr 25 lakh kcal/hr

Indirect Air Heater

Clean Air
Temperature: Up to 300°C Heat Exchange: Tubular design Air Quality: Combustion free

Applications: Food processing, pharmaceutical drying, clean air requirements

Technical Specifications:

  • Tubular heat exchanger
  • Separate combustion chamber
  • No combustion products in process air
  • High efficiency heat transfer
50,000 kcal/hr 2 lakh kcal/hr 10 lakh kcal/hr

Biomass Hot Air Generator

Economical
Temperature: Up to 500°C Air Flow: Custom designed Fuel: Biomass/Agro waste

Applications: Grain drying, wood drying, tea processing, rural industries

Technical Specifications:

  • Traveling grate stoker
  • Cyclone dust separator
  • Ash removal system
  • Biomass feeding system
2 lakh kcal/hr 10 lakh kcal/hr 50 lakh kcal/hr

Electric Air Heater

Precise Control
Temperature: Up to 800°C Power: Electric heating Control: PID temperature

Applications: Laboratories, pilot plants, clean room heating

Technical Specifications:

  • Resistance heating elements
  • Multi-zone temperature control
  • Over-temperature protection
  • Compact design
10 kW 50 kW 200 kW

Fuel Options

Flexible fuel systems for different requirements and availability

Natural Gas/LPG

Clean combustion Automatic operation Low maintenance

Light/Heavy Oil

High energy density Storage flexibility Widely available

Biomass

Renewable fuel Low operating cost Agro-waste utilization

Electric

Zero emission Precise control Minimal maintenance

Waste Heat

Energy recovery Zero fuel cost High ROI

Industry Applications

Thermal solutions for various industrial processes

Industry Recommended System Temperature Range Typical Application
Textile Thermic Fluid Heater 180-250°C Stenter machine heating, dyeing
Food Processing Steam Boiler 100-150°C Cooking, sterilization, cleaning
Chemical Thermic Fluid Heater 200-350°C Reactor heating, distillation
Paper & Pulp Steam Boiler 150-200°C Drying cylinders, pulping
Rubber Hot Air Generator 150-300°C Vulcanizing, curing
Pharmaceutical Steam Boiler 121-134°C Sterilization, autoclaves
Paint & Coatings Hot Air Generator 80-250°C Paint curing, powder coating
Foundry Thermic Fluid Heater 250-320°C Core making, mold drying

Technical Support & Services

Comprehensive support throughout the lifecycle of your thermal system

System Sizing

Thermal load calculation and system sizing for optimal efficiency

Custom Design

Tailor-made solutions for specific process requirements

Installation

Turnkey installation by experienced engineers

Operator Training

Comprehensive training for safe and efficient operation

Annual Maintenance

Preventive maintenance contracts for trouble-free operation

24/7 Support

Round-the-clock technical support for emergencies

BOILER ENQUIRY

Get customized quotation and technical specifications

Water Treatment Experts

+91 97116 23131

Email

info@kdstechnologies.in